Manufacturing Process

Flexiteek 2G

From pellet to profile

Consistent wood grain effect

We manufacture Flexiteek decking from virgin 2G polymer pellets. Sophisticated extrusion and dosing equipment ensures extreme accuracy, which means our colours are consistent and the wood grain effect is naturally inconsistent, just like real wood.

In-house designed extrusion dies control the dimensions and shape of the decking, which is cooled in a temperature-controlled water bath. Our expert craftsmen sand the surface of the decking, to bring out its grain and texture before final colour and quality checks are completed.

Temperature-controlled water bath

From profile to panel

Flexiteek panels being manufactured

Flexiteek panels are manufactured from profiles or planks, just like a teak deck. While a teak deck is  ‘wet caulked’ to join it together, Flexiteek is vinyl welded to create a stronger joint. The caulking is either part of the extrusion, or welded into the material, ensuring a consistent finish.

We can create any look you want, from traditional teak to modern designer finishes. And thanks to its flexible, surface conforming properties, anything is possible in any size.

Anything is possible

Start your adventure

Choose one or more of these options.

{(33794 + 22)}

Trees planted to date


Welcome to Flexiteek

Where would you like to go?

Choose which website you would like to visit.